Wheel electrolytic corrosion machine
Wheel electrolytic corrosion machine
Wheel electrolytic corrosion machine
Objectives
- This equipment can grind [process] wheels on one axle or two axles simultaneously under train set state when a wheel tread defect or flange abrasion is found.
Main components
- CNC type wheel-thread milling machine for 2-axles simultaneous process, tow truck, chip remover, wheel diameter control system, ventilation system, heating & air-conditioning facility, overhead crane, CCTV, etc.
| Type and grinding range |
|
|---|---|
| Grinding data management | Adopt automatic wheel measuring system, connect with wheel diameter control system and inspection information system |
| Vehicle movement | Tow the vehicle with remote control tow truck to wheel-thread milling position |
| Chip removal method | Install chip crusher and link chip conveyer |
| Connect with wheel radius management system | Store preprocess measuring data and post process data from wheel process CNC shelf and manage wheel history efficiently |
| Connect with inspect information system | Connect with wheel radius management system and inspect information system |
| Ventilation system | Ventilation system to remove odor and collect dusts |
| Heating & air-conditioning facility | Because the facility is composed of hydraulic system, normal operation would be difficult in winter season when the temperature has fallen under a certain degree. Therefore install heating system and install cooling system to improve working conditions in summer season. |
| Utility plan | Supply compressed air and water for cleaning |
| Maintenance equipment | Use and install overhead crane for grinder maintenance |
| Security and safety | CCTV installation |
Tow truck
CNC wheel-thread milling machine (2 axles simultaneous process)
Wheel diameter control system
Job sequence
-
Connect coupler between tow truck and vehicle
-
Move to wheel-thread milling machine with tow truck
-
Set wheel on the wheel-thread milling machine
-
Wheel diameter control system grinding data management
-
Exhaust fume gas created during wheel-thread milling
-
Wheel-thread milling and chip generation
Job process outline
